Removing the rear brake drum from an Isuzu truck can seem daunting, yet with the correct approach and tools, it becomes a manageable task even for those with only moderate mechanical experience. The process of brake drum removal not only aids in maintenance but also ensures the longevity and reliability of your truck's braking system.

To begin the process of removing the rear brake drum, safety is paramount. Start by ensuring the truck is parked on a level surface. Engage the parking brake and place wheel chocks behind the front wheels to prevent any unintended movement. Once secure, loosen the lug nuts on the rear wheel slightly—but do not completely remove them until the truck is raised. Use a suitable jack to lift the vehicle and support it safely with jack stands. Fully remove the lug nuts and take off the wheel to expose the brake drum.
Understanding the construction of the Isuzu truck’s braking system is crucial. The brake drum is typically held in place either by screws or is press-fitted. Begin by looking for any retaining screws on the drum face. Use a screwdriver to remove them if present. If there are no screws, or after removing them, the drum may still be adhered due to rust or corrosion.

Corrosion is a common challenge, especially in older vehicles. Apply a penetrating oil such as WD-40 around the hub and let it sit for a while to dissolve rust and loosen the drum. Next, tap around the drum's edge with a rubber mallet to break free any rust bonds. It's important to use a rubber mallet and not a steel hammer to prevent damaging the drum.
In more stubborn cases, backing off the brake shoes can help. On most Isuzu truck models, there's an access slot on the backplate of the brake assembly where you can insert a brake spoon or flathead screwdriver. Carefully turn the star wheel adjuster to retract the brake shoes inward, giving the drum more space to move.
isuzu truck rear brake drum removal
Once free, gently pull the drum straight off the hub. In some instances, there may be resistance which could be due to brake shoes hanging up on the inner lip of the drum. Continued gentle, even force combined with additional tapping with the mallet should resolve this.
With the brake drum removed, inspect the brake assembly. Check the condition of the brake shoes, springs, and adjusters. Look for excessive wear, cracks, or heat damage which can impair braking function. Clean away any dust or debris using a brake cleaner. This prevents contaminants from compromising the braking system and ensures a clean surface if you are reinstalling.
Before reinstalling the drum or a new one, clean the hub face where the drum sits. This will ensure a snug and proper fit. When ready, slide the drum back on carefully, ensuring it seats snugly against the hub. If new retaining screws are available, secure the drum back in place. Otherwise, reinstall the wheel, tighten the lug nuts, lower the truck, and then fully tighten the lug nuts in a star pattern to evenly distribute the wheel’s pressure.
Completing this task not only bolsters your understanding of your Isuzu truck’s braking system but also underscores the importance of routine brake inspections. It serves as a reminder that regular maintenance checks can preempt mechanical failures and enhance the vehicle’s safety and performance. By confidently tackling projects such as these, vehicle owners demonstrate a commitment to their truck's operational integrity and optimal performance.